In the context of “green” steel production, HBI (Hot Briquetted Iron) and DRI (Direct Reduced Iron) are becoming increasingly important as intermediate products between iron ore and processed steel. Both materials play a key role in decarbonized steelmaking – but they also pose specific challenges in bulk material handling due to their physical properties and sensitivity.

Handling HBI and DRI requires a particularly gentle approach to avoid damage to the briquettes or pellets. High speeds, hard impacts, and uncontrolled material flow must be avoided to prevent cracking or fragmentation. In addition, the plant components must be designed to resist increased wear caused by the sharp edges and abrasive nature of the materials.

As demand for HBI and DRI continues to rise, Bedeschi has positioned itself as a leading partner in designing and delivering high-performance handling solutions. From the early project phases, we have worked closely with key customers, supporting them with theoretical studies, DEM simulations, and practical insights to define the right approach.

A major achievement has been the development of a new type of loading chute for ship loaders, purpose-built for the non-destructive handling of HBI, DRI, and iron ore pellets. This system has already demonstrated its performance in loading numerous vessels over several years, combining material protection with operational efficiency.

Building on this foundation, Bedeschi is currently in the final design stage of a wagon loading station specifically engineered for the smooth and controlled loading of HBI. The facility is part of a fully integrated HBI handling system, which includes a stacker, hoppers, and several conveyors – all optimized to ensure safe and gentle treatment of the material.
This equipment is equally well-suited for DRI, allowing for a unified solution that meets the requirements of both materials in modern steel production logistics.

The operational experience gained from our HBI supplies and, in particular in shiploading,  have been a cornerstone in developing the handling system for a northern Europe project – a new benchmark for efficient and protective HBI logistics.

In parallel, we are currently preparing the development of a dedicated DRI handling system together with a well-known German steel mill, further strengthening our role as a trusted partner in the transition to sustainable steelmaking.
With our competencies we are pleased to support new customers in developing customized solutions for their specific HBI and DRI handling needs.