Modern cement plants, port terminals, mines and various other industrial facilities handle hundreds of thousands of tons of bulk material every day. Stacking bulk material in a controlled, precise and fast manner is a key factor for maintaining operational continuity and, at the same time, the optimal yield of the final product.
Tailored Solutions For Every Project
At Bedeschi, stacking solutions are designed around the specific operational requirements of each project. Factors such as material characteristics, stockyard layout, environmental conditions and required throughput all contribute to defining the most suitable machine configuration. Based on this, it is possible to devise either an outdoor or an indoor solution, and reach significant capacities even up to 20,000 tons per hour.
Designed With Sustainability In Mind
Bedeschi stacking equipment incorporates every technical aspect down to the smallest detail, including environmental sustainability. Our R&D team develops integrated solutions aimed at reducing dust generation through luffing systems, ensuring safe and controlled material discharge during operation.
Engineering The Right Stacking Solution
To meet the diverse requirements of bulk material handling applications, it is important to understand the different types of stackers and the advantages each one offers. Below is an overview of some of our key solutions and their distinguishing features.
1. Bridge Stacker
Bridge stackers are particularly suited to applications where material homogenization is a priority. By using the windrow stacking method, the machine deposits material in overlapping layers across the stockpile, helping to achieve a more consistent material composition. For industries where process stability is essential, this can play a significant role in improving overall operational efficiency.
Bedeschi offers flexible configuration options:
- Stationary upper conveyor & shuttle conveyor (feeding from wall mounted mobile conveyor)
- Retractable upper conveyor & shuttle conveyor (feeding from side tripper)
- Single shuttle conveyor (top-center feeding from roof-mounted mobile conveyor or tripper)
2. Travelling, Luffing & Slewing Stacker
When maximum flexibility is a prerequisite, travelling, luffing and slewing stackers are the most versatile solution. Designed for longitudinal storage yards, these systems can build stockpiles on both sides of the runway, making efficient use of the available space and adapting easily to different operational requirements. The slewing platform allows the stacker to accurately position material across the storage area, while the luffing system reduces dust generation and minimizes material degradation.
These systems support a wide range of stacking methods:
- Chevron
- Cone
- Shell
- Windrow
- Strata
3. Overhead Stacking Systems
Overhead stackers are the ideal choice for indoor storage facilities, where space constraints and environmental considerations play an important role. Since they are suspended directly from the roof, these systems eliminate the need for ground-level support structures, helping to optimize the area. For applications involving dusty materials, overhead stackers can also be equipped with telescopic chutes for a more controlled material discharge.
Many configurations are available for different stacking methods:
- H-type loading system for windrow stacking
- Mobile and reversible conveyor systems for cone or chevron stacking
- Tripper-based systems
4. Circular Stacker
Circular stackers are specifically designed for circular stockyards. Depending on project requirements, they can operate as standalone machines or be integrated with reclaiming systems to create a complete stockyard solution. The slewing platform is mounted on the central column, while the feeding conveyor system is an overhead type. The radial stacking action enables the formation of large, homogeneous stockpiles around the central axis, making them particularly suitable for higher performance in compact footprints.
Bedeschi can combine circular stackers with various reclaimer models:
- Bridge reclaimers
- Cantilever reclaimers
- Portal reclaimers
The effectiveness of your stockyard starts with the right stacking solution. By considering material characteristics, capacity requirements and available space, it is possible to maximize both storage efficiency and overall plant performance.
Contact our team to develop the most suitable solution for your next bulk material handling project: sales@bedeschi.com